Don’t throw away your old saw! Fix it yourself like new with PVC pipe.

That’s a clever idea! Using PVC pipe to repair an old saw could be a cost-effective and resourceful way to extend its lifespan. Here’s a breakdown of how it might work and some important considerations:

Possible Repair Applications:

1. Handle Repair/Replacement:
   • Scenario: The saw handle is broken or damaged.
   • PVC Solution: A section of PVC pipe can be shaped and attached to the saw blade to create a new handle.
   • Process:
     • Cut a length of PVC pipe that fits comfortably in your hand.
     • Heat the PVC pipe (carefully, with a heat gun or over a stovetop burner) to make it pliable.
     • Shape the heated PVC around the saw blade’s tang (the part that connects to the handle).
     • Allow the PVC to cool and harden.
     • Secure the PVC handle to the blade with bolts, screws, or epoxy.
     • Sand and shape the PVC for a comfortable grip.
2. Blade Protection/Storage:
   • Scenario: The saw blade is exposed and prone to damage during storage.
   • PVC Solution: A section of PVC pipe can be used as a protective sheath for the blade.
   • Process:
     • Cut a length of PVC pipe that is slightly longer than the saw blade.
     • Slit the PVC pipe lengthwise.
     • Slide the PVC pipe over the saw blade to create a protective cover.
     • Secure the PVC sheath with tape or clamps.
3. Frame Repair (for Bow Saws/Hacksaws):
   • Scenario: The frame of a bow saw or hacksaw is broken or bent.
   • PVC Solution: Sections of PVC pipe can be used to reinforce or replace damaged parts of the frame.
   • Process:
     • Cut and shape PVC pipe to match the dimensions of the damaged frame.
     • Attach the PVC sections to the frame with bolts, screws, or epoxy.
     • Reinforce the joints with PVC fittings or metal brackets.
4. Creating a saw guide:
   • Scenario: needing to make straight cuts.
   • PVC Solution: A section of PVC can be used as a guide to ensure straight cuts are made.
   • Process:
     • Cut a length of PVC that is longer than the cut that needs to be made.
     • Clamp, or secure the PVC to the material that is being cut.
     • Run the saw against the PVC to make the cut.

Important Considerations:

• PVC Type: Use schedule 40 PVC for strength and durability.
• Heating PVC: Be careful when heating PVC, as it can release harmful fumes. Work in a well-ventilated area.
• Secure Attachment: Ensure the PVC is securely attached to the saw blade or frame to prevent accidents.
• Safety: Always wear safety glasses and gloves when working with saws and power tools.
• Limitations: PVC is not as strong as metal, so it may not be suitable for heavy-duty saw repairs.
• Aesthetics: PVC repairs may not look as polished as professional repairs.

By using PVC pipe creatively, you can extend the life of your old saw and save money on repairs.